This model providing continuous and high capacity production is specially produced on a chassis,  it  provides all the necessary features of a contemporary facility by variety of product. The main reason of choosing this model is that it enables production of PMB based emulsion production which is especially developed recently. As the production is uninterruped and continuous, the plant is portable by binary solution tank and designed like a chassis.

During production process, liquid material pumps such as bitumen, solution, solvent, DOP, latex works with the help of invertor and has capability of including necessary amount of material to the process. Also a flowmeter can be placed behind each pump and necessary amount the system needs determined by flowmeter is provided.

The bitumen and solvent sifts through static mixer in definite proportions according to the receipt so the bitumen has the deserved penetration value.  In order to increase adhesion of bitumen and DOP material they are mixed in static mixer in special amounts. The bitumen which comes out of static mixer as qualified definetely reaches the collaidal mill.

The solution is prepared in tanks made of polyproethylene (PP3) material. A measurement unit is designed for other admixture materials of the receipt (such as Emulgator, Acid, Stabilizer). Thus, all admixtures are easily measured and definetely sent to the solution tanks. There are two different equipments within the body in order to heat water for the solution. Heats the external cold water through electric heaters or by replacing plate heat exchanger in the exit of the emulsion product. Time and energy is saved by this contemporary application. The solution which the temperature and pH value had become proper and mixed homogenously, reaches the colloidal mill passing through the flow meter by 316 quality stainless steal, in-line vertical centrifuge pump.

Capacity (t/sa) 3 8 12 20 30 1
Production Type
Party (Semi-Continuous) x x Cut-Back (Continuous Production)
Continuous (Inline) x x x x x
Continuous (Continuous)
Portability Container 20’ & 40' W x L x H 2,4 x 7,5 x 2,6 Container 20' Container 40' Container 20' Mobile
Solution Tank Number 1 & 2 1 1 & 2 2 x 1
Solution Dosage Flowmetre Flowmetre Flowmetre Flowmetre x Digital Counter
Bitumen Dosage Flowmetre Digital Counter Flowmetre Flowmetre Flowmetre Digital Counter
Mill Type GAP Adjusted Variable Speed GAP Adjusted Fix Speed GAP Adjusted Variable Speed GAP Adjusted Variable Speed x GAP Adjusted Variable Speed
Granule Dimension(μm) 0.1 0.1 0.1 0.1 x 0.1
Solvent Dosage Flowmetre x Flowmetre Flowmetre Flowmetre x
Emulgator & Acid Dosage Loadcell Loadcell Loadcell Loadcell x x
Heating Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical/ Hot Oil Electrical
Control Manuel / Full Automatic Manuel / Full Automatic Manuel / Full Automatic Manuel / Full Automatic Manuel / Full Automatic Manuel / Full Automatic
Additional Equipments DOP Latex DOP Latex DOP Latex DOP Latex DOP Latex DOP Latex
Electric Heater x x
Heat Exchanger x x
Total Power (kW) 75 61 90 105 30 5